GEAR UMIDocumentation
GEAR UMI / Hardware Guide

Hardware Guide

Document ID: UMI-FLX-DOC-01-0001 · UMI flexure gripper assembly instructions.

3D model

Click a part to jump to the steps that build it. Drag to rotate, scroll to zoom.

Tools and software

Part numbers, vendors and links are in the Bill of Materials.

Tools

  • Bambu Lab H2D printer
  • 0.4 mm nozzles
  • Bambu Lab P2S printer (for the fingers)
  • M2 screwdriver or Allen key
  • M3 screwdriver or Allen key

Consumables

  • Super glue (for example, Gorilla Glue)
  • Lubricant

Software

  • Bambu Studio

Print instructions

1

Load the filament

Load your Bambu H2D with PLA Basic and TPU 90A.

Bambu H2D filament slots loaded with PLA and TPU
3

Open the project

Open UMI Open Source Printed Parts.3mf in Bambu Studio.

4

Import the multi-part assemblies

To print the flexure grip and the gear mount as combined multi-part assemblies, select all of their .STL files (in the flexure grip and gear folders of the STL ZIP) and import them at the same time. Click Yes when asked to load the files as a single object with multiple parts.

Selecting all the flexure grip part files to import together
Selecting the gear and gear mount files to import together

Note The gear and gear mount print together as one print-in-place part. Do not try to separate them.

5

Prepare Plate 1 (the flexure grip)

  1. If using a Bambu H2D: no settings need to change.
  2. If not using a Bambu H2D:
    1. Go to Process → Objects.
    2. Highlight both flexure grips.
    3. Open the Support tab.
    4. Set both Filament for Supports options to PLA.
      Process, Objects: both Filament for Supports options set to PLA
    5. When asked to change settings automatically for PLA supporting TPU, click No.
      Bambu Studio prompt to change the PLA-supporting-TPU settings automatically; click No
6

Open the finger project

Download finger.3mf and open it in Bambu Studio.

7

Print the fingers on the Bambu P2S

  1. Make sure your Bambu P2S is loaded with TPU 95A HF.
  2. Print the file. Do not change any of the process settings.
  3. Make sure the print speed is set to 50%, Silent.
    Bambu P2S speed setting at 50%, Silent
8

Print the remaining PLA parts

Print the remaining PLA parts in their current orientation, with default PLA supports.

9

Remove the supports

Remove the supports from the finished parts.

See also the filament and print profile section of the Bill of Materials.

Assembly instructions

Assembly animation Steps 1–18 (2 min 18 s)

Gripper mechanismSteps 1–9

1

Mount the MGN9 rail to the handle

Fasten the MGN9 rail to the handle with two M3 x 12 mm hex socket cap screws and two M3 nuts.

Mount the MGN9 rail to the handle, photo 1
Mount the MGN9 rail to the handle, photo 2
2

Mount the finger mounts to the rail

Fasten the finger mounts to the rail with eight M3 x 6 mm screws.

Mount the finger mounts to the rail, photo 1
3

Mount the flexure linkage to the center fastening holes

Fasten the flexure linkage to the center fastening holes with two M3 x 8 mm screws and two M3 nuts.

Mount the flexure linkage to the center fastening holes, photo 1
4

Mount the rotary encoder to the handle

Fasten the rotary encoder board to the handle with two M2 x 8 mm screws and two M2 nuts.

Mount the rotary encoder to the handle, photo 1
Mount the rotary encoder to the handle, photo 2
5

Super glue the magnet to the gear

Super glue the magnet to the gear, then grease the gear and its mount for smooth rotation.

Super glue the magnet to the gear, photo 1
6

Fasten the gear to the handle

Fasten the gear to the handle with two M2 x 8 mm screws and two M2 nuts.

Fasten the gear to the handle, photo 1
Fasten the gear to the handle, photo 2
7

Cut and add grip tape on the fingers

Cut the grip tape to shape with scissors and stick it on the fingers.

Cut and add grip tape to the fingers, photo 1
8

Fasten the left finger on the left finger mount

Fasten the left finger to the left finger mount with two M3 x 30 mm screws and two M3 nuts.

Fasten the left finger on the left finger mount, photo 1
9

Fasten the right finger with the rack on top of the right finger mount as shown

Fasten the right finger and the rack on top of the right finger mount with two M3 x 35 mm screws and two M3 nuts.

Fasten the right finger with the rack on top of the right finger mount, photo 1

Cameras and electronicsSteps 10–14

10

Fasten the top camera on the top camera mount

Fasten the top camera to the top camera mount with four M2 x 8 mm screws and four M2 nuts.

Fasten the top camera on the top camera mount, photo 1
11

Assemble the main PCB board

  1. Stick the thermal tape under the heatsink.
  2. Clip the OAK-SoM onto the UMI-OAK-CB1 board by the circled connector.
  3. Fasten the heatsink to the OAK-SoM with four M2 x 8 mm screws, or the Phillips screws supplied with the heatsink.
Assemble the main PCB board, photo 1
Assemble the main PCB board, photo 2
Assemble the main PCB board, photo 3
12

Plug the top camera cable into the main PCB board

Plug the top camera cable into the main PCB board. The circled area in the photo shows the connection.

Plug the top camera cable into the main PCB board, photo 1
13

Fasten the top camera mount with the PCB board to the top cover

Fasten the top camera mount, with the PCB board, to the top cover with four M3 x 16 mm screws and four M3 nuts.

Fasten the top camera mount with the PCB board to the top cover, photo 1
14

Fasten the wide camera to the trigger camera mount

Fasten the wide camera to the trigger camera mount with three M2 x 6 mm hex socket screws and three M2 nuts.

Fasten the wide camera to the trigger camera mount, photo 1

Final assemblySteps 15–21

15

Fasten the top cover to the handle piece

Fasten the top cover to the handle with two M3 x 30 mm hex socket cap screws and two M3 nuts.

Fasten the top cover to the handle piece, photo 1
16

Fasten the top cover, the handle and the trigger camera mount together as shown

Fasten the top cover, the handle and the trigger camera mount together with two M3 x 35 mm screws and two M3 nuts, as shown.

Fasten the top cover, handle cover and trigger camera mount together, photo 1
17

Fasten the handle link

Fasten the handle link with one M3 x 12 mm screw and one M3 nut.

Fasten the handle link, photo 1
18

Fasten the iPhone mount on top of the top cover, then attach the iPhone and the clip

Fasten the iPhone mount on top of the top cover with four M3 x 12 mm screws and four M3 nuts, then attach the iPhone and the clip.

VIVE tracker: if you use the VIVE tracker mount instead, fasten it the same way, with four M3 x 12 mm screws and four M3 nuts.

Fasten the iPhone mount or the VIVE tracker mount, photo 1
iPhone mount
Fasten the iPhone mount or the VIVE tracker mount, photo 2
iPhone mount
Fasten the iPhone mount or the VIVE tracker mount (VIVE), photo 1
VIVE tracker mount
Fasten the iPhone mount or the VIVE tracker mount (VIVE), photo 2
VIVE tracker mount
19

Plug in the necessary wiring to the PCB board

  1. Plug the rotary encoder board cable into the main PCB board.
  2. The trigger camera cable ends in a USB-A plug that goes into your computer.

The circled areas in the photos show each connection, in the same order.

Plug the wiring into the main PCB board, photo 1
Plug the wiring into the main PCB board, photo 2
20

Attach the wrist strap

Put your thumb through the thumb loop of the wrist wrap strap, wrap the strap once around your wrist, then wrap it around the forearm mount.

Attach the wrist strap, photo 1
21

Perform the same assembly steps 1–20 on handle L/R

This builds the second gripper of the pair.

Finished gripper

The assembled GEAR UMI gripper held in a right hand, with the wrist strap on, the iPhone in its mount and the top camera above the fingers
The assembled gripper Right hand, with the iPhone mount and wrist strap