GEAR NeckDocumentation
GEAR Neck / Hardware Guide

Hardware Guide

3D model

Click a part to jump to the step that builds it. Drag to rotate, scroll to zoom.

Tools, Equipment, and Consumables

Tools

  • Wire Strippers
  • Crimping Tool
  • Diagonal Cutters
  • Hex Wrench Kit (2 and 2.5 mm for the M2.5 and M3 screws)

Equipment

  • FDM 3D Printer
  • Soldering Station
  • Heat Gun

Consumables

  • PLA
  • Solder
  • Shrink Tubing

Custom-Made Parts

Refer to the Bill of Materials section for 3D files and drawings to manufacture the necessary parts for this assembly.

Before You Assemble

Important step before you begin: Each actuator must be calibrated before the neck is assembled - follow the Motor Bring-Up section in the software guide.

Neck Assembly Instructions

1

Mate the Yaw Actuator to the Base Bracket

Fasten the Yaw Actuator (CAN ID 50) to the Base Bracket with six M2.5×8 screws from underneath.

Neck assembly step 1
2

Mate the Yaw Bracket to the Yaw Actuator

Fasten the Yaw Bracket to the top of the Yaw Actuator with six M2.5×8 screws.

Neck assembly step 2
3

Mate the Roll Actuator to the Yaw Bracket

Fasten the Roll Actuator (CAN ID 52) to the ring of the Yaw Bracket with six M2.5×8 screws.

Neck assembly step 3
4

Mate the Roll Bracket to the Roll Actuator

Fasten the Roll Bracket to the Roll Actuator with five M2.5×8 screws.

Neck assembly step 4
5

Mate the Pitch Actuator to the Roll Bracket

Fasten the Pitch Actuator (CAN ID 54) to the Roll Bracket with six M2.5×8 screws.

Neck assembly step 5
6

Mate the Pitch Bracket to the Pitch Actuator

Fasten the Pitch Bracket to the Pitch Actuator with five M2.5×8 screws.

Neck assembly step 6
7

Mate the Cameras to the Pitch Bracket

Fasten the two Cameras to the Pitch Bracket with four M2.5×6 screws, two per camera.

Neck assembly step 7

Build the Wire Harness

Construct the wire harness according to the interconnect diagram, leaving enough slack to allow ±90° of rotation on each actuator.

Wire harness interconnect diagram

Install the Neck Cover

After homing The cover and the Homing Fixture take the same space around the Yaw Bracket, so home the neck first, take off the fixture and its two M2.5×6 screws, then fit the cover. Take the cover off again before homing the neck later.

Clamp the Neck Cover around the Yaw Bracket

Seat the four M3 thin nuts in the pockets of the Neck Cover Front. Close the front and the Neck Cover Back around the Yaw Bracket and clamp them together with four M3×12 screws from the back.

The Neck Cover halves, nuts and screws, exploded view
The neck with the Neck Cover installed